Manufacturing Process Engineer

We are looking for a hands-on, results-driven Process Engineer to support and enhance our manufacturing operations. In this role, you will drive process improvements, support production, implement new technologies, and lead continuous improvement initiatives in a fast-paced Tier 1 automotive environment. This position plays a critical role in ensuring safety, quality, delivery, and cost objectives are achieved.

- Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.

- Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.

- Develop, optimize, and document manufacturing processes to improve safety, quality, and efficiency.

- Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.

- Implement and improve machining, assembly, and automation processes using data-driven analysis.

- Support new equipment launches, including specification, procurement, installation, and validation.

- Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.

- Analyze and disposition non-conforming materials, vendor deviations, and process variations.

- Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.

- Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.

- Ensure processes meet safety, ergonomics, and environmental requirements.

- Bachelor's degree in Engineering or related technical field (or equivalent experience).

- 3-5 years of hands-on experience or a combination of education and experience in a manufacturing environment (automotive preferred).

- Proven ability to support production and implement process improvements.

- Experience in introducing new technologies, automation, or process changes into production.

- Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.

- Experience supporting equipment launches and capital projects.

- Familiarity with Industry 4.0 tools (data collection, process monitoring, automation systems).

- Strong problem-solving skills using structured methodologies (8D, 5 Whys, RCA).

- Ability to perform statistical analysis and interpret process data.

- Understanding of machining, assembly processes, and manufacturing systems.

- Flexibility to support off-shift or weekend activities as needed