Our Next Energy

Manufacturing Controls Engineer

Full-time · Novi, MI
✓ Verified live on the employer's own system · added 18 days ago
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Mid-level · 5+ yrs exp

Requirements

Education: Bachelor's degree

Experience: 5+ years

Skills & tools

TroubleshootingIndustrial AutomationMaterial HandlingRecordkeepingMaintenanceEhsSafety ComplianceProcess Improvement
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Full job description

- Design, program, and troubleshoot PLC-based control systems for automated manufacturing equipment.

- Develop and maintain control logic using platforms such as Rockwell (Allen Bradley), Siemens, or similar PLC systems .

- Configure HMI / SCADA systems for machine monitoring, diagnostics, and operator interface.

- Develop and maintain automated production data collection, reporting, and diagnostic tools to support manufacturing performance.

- Support manufacturing execution systems (MES), production traceability, and automation interfaces between PLCs and enterprise systems.

- Integrate, troubleshoot, and optimize robotics, vision systems, and automated material handling equipment for high-volume production environments.

- Lead controls design, installation, and commissioning of new manufacturing equipment.

- Collaborate with equipment vendors and integrators during factory acceptance testing (FAT) and site acceptance testing (SAT).

- Develop controls standards and documentation for plant automation systems.

- Provide technical troubleshooting support for production equipment downtime related to controls, sensors, drives, vision, PLC, robotics, and automation.

- Work closely with maintenance and production teams to diagnose, resolve, and improve automation system performance.

- Optimize control strategies to improve cycle time, reliability, and equipment uptime .

- Design and validate machine safety systems including safety PLCs, interlocks, emergency stops, and safeguarding systems.

- Ensure equipment complies with OSHA, NFPA, and relevant machine safety standards .

- Support high-voltage and lithium-ion manufacturing safety requirements .

- Analyze equipment performance data to identify automation improvements and efficiency gains .

- Implement process automation improvements to increase throughput and reduce scrap.

- Support continuous improvement initiatives and plant automation roadmaps .

- Lead root cause investigations for automation-related production issues and implement sustainable corrective actions.

- Support, maintain, and enforce plant automation standards including programming architecture, documentation, naming conventions, and commissioning procedures

- Bachelor's degree in Electrical Engineering, Mechanical Engineering , Software Engineering, Mechatronics, or Automation Engineering

- 5+ years of controls engineering experience in a manufacturing environment

- Experience supporting automated production lines or industrial equipment

- Experience with PLC programming, Robotics, and industrial automation systems

- Industrial networking (Ethernet/IP, Profinet, IO-link, Modbus, OPC)

- EV battery, Automotive, Lithium-ion, Semiconductor, or High-tech manufacturing

- Safety PLCs and machine safety standards (ISO 13849 / NFPA)

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