Senior Mechanical Design Engineer

ALSO is looking for a Senior Mechanical Design Engineer to support the Drivetrain and Actuators Team developing structures, motors, geartrains and integrating these to our next generation vehicles

- Design, develop, and test components in drivetrain and actuators for light electric vehicle platforms

- Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies

- Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, and fasteners

- Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs

- Coordinate validation efforts with Tier 1 and Tier 2 suppliers

- Develop and execute design verification plans and reports (DVP&R)

- Lead and maintain design failure mode and effects analyses (DFMEAs)

- Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality

- Design experience within drivetrain components including gears, bearings, castings, electric motors, thermal systems, and low voltage interconnects

- Strong foundation in material properties, heat treatment, statics, and dynamics

- Proficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)

- Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

The salary for this position ranges from $180,000 - $210,000 depending on experience, location, and qualifications. This role will be based out of Palo Alto, CA.

Perks &

Benefits:

• Robust health coverage — excellent health, dental, and vision insurance covered up to 100% by ALSO, with FSA & HSA options
• One Medical membership and dedicated insurance advocates
• Rich fertility and family-building benefits with Progyny
• Flexible time off
• 401(k) match