Senior Manager, Optical Quality & Reliability Engineering

Key Responsibilities Quality & Reliability Leadership - Lead the Optical Quality & Reliability Engineering function for passive optical products and FAU assemblies. - Develop and execute quality strategies that support new product development, qualification, manufacturing, and customer requirements. - Build, mentor, and develop a high-performing team of quality and reliability engineers. - Establish key quality metrics, reliability targets, and performance dashboards. - Partner with Product Development, Manufacturing, Operations, Supplier Quality, and Customer Quality teams to drive world-class product performance. - Champion a culture of continuous improvement, data-driven decision-making, and operational excellence.

Advanced Optical Characterization & Metrology - Lead precision optical measurement and characterization activities, including: o Insertion Loss (IL) o Return Loss (RL) o Crosstalk Analysis o Optical Backscatter Reflectometry (OBR/OFDR) o State of Polarization (SOP) o Polarization Extinction Ratio (PER) o Polarity Verification - Oversee laser beam profiling, lens characterization, and optical coupling efficiency optimization. - Develop and standardize advanced optical alignment, beam-pointing, and stability validation methods. - Drive supplier qualification, incoming quality validation, and optical capability assessments.

Reliability Engineering & Product Qualification - Establish reliability requirements and qualification plans for optical interconnect products. - Develop accelerated life testing methodologies and environmental stress screening programs. - Lead reliability modeling, Weibull analysis, failure-rate prediction, and product life assessments. - Oversee thermal cycling, humidity exposure, vibration, shock, and mechanical stress testing. - Drive root cause investigations and corrective actions for field, customer, and manufacturing quality issues.

Statistical Quality Engineering - Implement Statistical Process Control (SPC) methodologies across optical manufacturing and test operations. - Lead process capability studies, including Cp/Cpk analysis, to improve yield and process robustness. - Drive Six Sigma, DMAIC, and Design of Experiments (DOE) initiatives to reduce variation and improve performance. - Establish Measurement System Analysis (MSA), Gauge R&R, calibration, and traceability programs for optical test systems. - Utilize statistical tools and data analytics to identify trends, improve quality, and support strategic decision-making.

Advanced Optics & Test Development - Utilize advanced interferometric techniques including: o White-light interferometry o Coherence-scanning interferometry o Phase-shift interferometry - Lead wavefront characterization, aberration measurements, optical path difference analysis, and coherence testing. - Guide the development of automated optical test systems and integrated data acquisition solutions. - Ensure compliance with IEC, TIA/EIA, IEEE, and customer-specific standards. - Support Design for Quality (DFQ) initiatives and manufacturing readiness reviews.

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Required

Qualifications - Bachelor's degree in Optical Engineering, Electrical Engineering, Physics, Photonics, or a related technical discipline. - 10+ years of experience in optical quality engineering, reliability engineering, photonics, fiber optics, or advanced optical metrology. - Demonstrated experience leading engineering teams, technical programs, or quality organizations. - Strong background in optical product qualification, quality systems, and reliability methodologies. - Experience working within development and manufacturing environments supporting advanced technology products.

Technical Expertise Optical Metrology - Expert knowledge of optical spectrum analyzers (OSA), OTDR/OFDR systems, interferometers, polarimeters, imaging systems, and related instrumentation. - Experience with beam profilers, optical power meters, insertion loss test systems, and return loss measurement equipment. - Deep understanding of optical alignment, coupling efficiency optimization, and precision measurement techniques.

Fiber Attachment Unit (FAU) Characterization - Expertise in FAU assembly performance validation, optical coupling requirements, and qualification methodologies. - Experience evaluating backscatter performance, reflectance characteristics, and OFDR trace analysis. Reliability & Quality Engineering - Strong knowledge of reliability modeling, accelerated life testing, Weibull analysis, and environmental qualification testing. - Experience implementing SPC, MSA, Gauge R&R, process capability studies, and statistical quality systems. - Proficiency with quality and statistical analysis tools such as Minitab, JMP, R, or equivalent platforms.

Manufacturing Quality - Understanding of optical manufacturing processes, process control methodologies, yield improvement, and supplier quality management. - Experience implementing in-line monitoring systems and production quality controls. ________________________________________

Preferred

Qualifications - Master's degree or PhD in Optical Engineering, Physics, Photonics, or a related field. - ASQ Certified Quality Engineer (CQE), Six Sigma Black Belt, or similar quality certification. - Experience supporting AI infrastructure, optical networking, telecommunications, or data center markets. - Knowledge of automated optical inspection and machine vision systems. - Experience with new product introduction (NPI), product qualification, and manufacturing scale-up activities. - Familiarity with ISO 9001, IATF 16949, and reliability management systems.

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TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.

Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn , Facebook , WeChat, Instagram and X (formerly Twitter).

COMPENSATION - Competitive base salary commensurate with experience: $155,00 - $232,500 (subject to change dependent on physical location) - Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity. - Total Compensation = Base Salary + Incentive(s) + Benefits

BENEFITS - A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.

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All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com . If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.