Sr. Design Engineer

The Senior Design Engineer will lead the design and development of mechanical systems supporting TAE's R&D and commercial ventures. Projects will range from simple machined components to large structural weldments and advanced electro-mechanical assemblies. The role is ideal for creative, hands-on, and technology-savvy candidates with specialized expertise in areas such as high vacuum systems, plasma/accelerator design, high voltage design, cryogenics, refractory materials, and additive manufacturing.

Experience from national labs, universities, or large-scale R&D facilities is a plus.

The role requires 100% onsite presence to collaborate with the Design Team.

- Apply technical expertise to design and develop complex mechanical systems and technologies.

- Create 2D/3D CAD models, layout drawings, and detailed design documentation using SolidWorks.

- Resolve design challenges through collaboration with engineering, physics, and project management teams.

- Produce and maintain detailed drawings, bills of materials, and technical documentation.

- Coordinate with outside vendors to fabricate components and ensure design adherence, including shop visits as necessary.

- Generate conceptual CAD models from sketches and undefined project requirements.

- Participate in assembly, installation, and commissioning activities as needed.

- Foster cross-disciplinary communication with engineering, physics, quality, and procurement groups.

- 12+ years of hands-on mechanical design experience with increasing technical complexity.

- Experience designing neutral beams or particle accelerators.

- Proven ability to manage a design through the entire lifecycle from concept to installation.

- Expertise in mechanical assemblies, fasteners, and manufacturing design considerations.

- Familiarity with geometric dimensioning and tolerancing (ASME Y14.5M).

- Proficient with SolidWorks, Catia, or other 3D CAD software (1,000+ hours). Experience with PDM/PLM design change management tools is a plus.

- Strong working knowledge of engineering materials and fabrication methods.

- B.S. in Engineering or related technical field (Master's preferred).

At TAE Technologies, we consider a wide range of factors when making compensation decisions including but not limited to skill sets; experience and job-related knowledge, training; licenses and certifications, and other business and organizational needs. The total compensation package for this position may also include other elements depending on the position offered (non-Sr., Sr., Lead or Manager).

The compensation range for these roles are $135,000-$160,000.

- Generous benefits such as Medical, Dental, Vision, 401 (K) with company match, paid vacation + sick time, companywide December holiday, wellness program, parental leave

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