Mach Industries

Senior Test & Integration Engineer

Full-time · Huntington Beach, CA
✓ Verified live on the employer's own system · added 46 days ago
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Mid-level · 5+ yrs exp

Requirements

Experience: 5+ years

Skills & tools

ElectricalElectrical WiringIc DesignQuality AssuranceTroubleshootingRoot Cause AnalysisRecordkeepingBlueprint Reading
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Full job description

We're looking for a Senior Test Integration Engineer to own electrical interconnect systems across our UAV platforms. This is a highly hands-on role focused on designing, building, and validating harnesses that operate in demanding environments. You'll work across electrical, mechanical, and test teams to deliver reliable, lightweight, and production-ready harness solutions, while also contributing to test infrastructure like fixtures and system test racks.

This role requires speed, autonomy, and a strong bias toward execution

- Own end-to-end design of UAV wiring harnesses: concept → prototype → production.

- Design for power, high-speed signals, RF, and mixed-signal systems under tight size, weight, and power constraints

- Rapidly iterate on harness layouts, routing, and packaging with mechanical and electrical teams

- Full harness design including connectors, shielding strategies, wire types, and protection

schemes for harsh environments (vibration, temperature, EMI)

- Drive design decisions with a focus on reliability, manufacturability, and field serviceability

- Lead bring-up and integration of harnesses into full vehicle systems

- Define and execute validation: continuity, insulation resistance, shielding effectiveness, and system-level functional checks.

- Identify and fix issues quickly during integration and flight test cycles

- Work directly with technicians and vendors to transition harnesses from prototype to production

- Define build processes, QA checks, and acceptance criteria

- Troubleshoot production issues (opens/shorts, intermittent faults, connector failures, shielding gaps)

- Continuously improve harness designs based on production and field feedback

- Own root-cause analysis of electrical interconnect failures in lab, production, and field

- Use oscilloscopes, DMMs, hipot testers, and other tools to diagnose complex issues

- Create and maintain harness drawings, pinouts, and build docs

- Keep documentation lightweight, accurate, and usable by technicians

- Maintain revision control without slowing down development speed

  • 5+ years of hands-on experience designing and building wiring harnesses or electrical
  • Deep understanding of connectors, shielding, grounding, and cable design for real-world
  • Strong ability to read and create schematics, wiring diagrams, and harness documentation.
  • Proven experience taking hardware from prototype through production
  • Comfortable working with standard electrical test equipment (DMMs, oscilloscopes,
  • Demonstrated ability to move fast, iterate quickly, and solve problems with minimal direction

- Experience with UAVs, aerospace systems, robotics, or other high-performance hardware

- Familiarity with EMI/EMC best practices and high-reliability design

- Experience with harness CAD tools (SolidWorks Electrical, CATIA, Zuken, Altium, etc.)

- Background in designing or supporting test fixtures, breakout systems, or test racks

- Hands-on experience working with contract manufacturers or in-house production teams

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This posting was published by Mach Industries on their own careers system and is shown here with a direct link to apply there. Employers: for corrections or removal, contact jobs@veritahire.com.