Sr Staff Process Development Engineer

duties and responsibilities in addition to basic summary information listed above.

* You lead process technology development strategies that enable next-generation product architectures, including smaller form factors and tighter tolerances.

* You drive design realization by aligning product requirements with process capability and manufacturing strategy.

* You influence product design through DFx (DFM, DFA, DFR) insights, leveraging deep process understanding and trade-off analysis.

* You develop and scale advanced processes for micro-dispensing, bonding, and encapsulation of adhesives, epoxies, and soft materials.

* You architect and execute process characterization strategies, including DOE, multivariate analysis, and statistically rigorous experimentation.

* You define and manage CPPs, CQAs, process windows, and control strategies using Product & Process Excellence methodologies.

* You ensure processes are designed for scalability, robustness, and high-volume manufacturability early in development.

* You lead design verification (DV) readiness, including process definition, risk mitigation, and capability demonstration.

* You establish metrology and inspection strategies aligned to micro-scale feature requirements and tolerance validation.

* You lead cross-functional collaboration across R&D, quality, reliability, and manufacturing, serving as a key technical voice in design reviews.

* You bring deep expertise in adhesives, epoxies, soft materials, or other precision material systems used in high-performance devices.

* You have strong experience in design realization and process-driven product development within R&D environments.

* You demonstrate advanced proficiency in DOE, process capability analysis, and statistical modeling.

* You have a track record of developing scalable, high-precision processes for complex product architectures.

* You apply Product & Process Excellence principles (Lean, Six Sigma, CPM) to drive process capability, variation reduction, and manufacturability.

* You possess strong knowledge of process-material interactions and their impact on performance and reliability.

* You effectively influence cross-functional teams and mentor engineers in process characterization and technical rigor.

* You communicate complex technical concepts clearly and drive alignment across engineering disciplines.

* You have experience in industries such as semiconductor, advanced packaging, displays, or high-resolution wearable devices (nice to have).

* Typically requires a Bachelor's degree in a technical discipline, and a minimum of 13+ years related experience or a Master's degree and 8+ years equivalent industry experience of a PhD and 5+ years of experience.